buttons
Graben 19, 1010 Vienna Austria
+43 660 925 7979

FAT finished 1 May 2018

On 1st of May 2018 FAT was finished. The equipment included a separator unit, a CIP-station 2×200 L and a 50 L freeze-dryer.

On the first day we checked the documentation for every piece of equipment, checked the equipment components presence and dimensions (for the CIP station and the freeze-dryer) and electric parts presence according to the P&ID (for the separator).

CIP documentation check
CIP documentation check

Components integration test
Components integration test

Electric components check
Electric components check

On the second day of FAT we did more tests:
– electrical wiring integration test for the CIP station and the freeze-dryer
– components integration test for the separator
– condencer cooling verification test for the freeze-dryer
– vacuum performance verification test for the freeze-dryer

freeze-dryer back side
Freeze-dryer back side

condenser cooling test
Сondenser cooling test

Separator components check
Separator components check

On the third day of FAT we conducted the following tests:
– digital/analog i/o functional test and electrical safety integration test for the CIP station
– components integration test and electrical wiring integration test for the separator
– shelf temperature performance verification test and shelf heat-up rate & max temperature test for the freeze-dryer

Separator1
Separator

freeze-dryer_window
Freeze-dryer window

freeze-dryer_above
Freeze-dryer from above

On the 4th day of FAT we conducted the following tests:
– leakage test, control acceptance test and cleaning performance test for the CIP-station
– CIP coverage and SIP effectiveness test for the freeze-dryer
– electrical powers integration test, electrical safety integration test and spray cleaning acceptance test for the separator

CIP-station FAT
CIP-station FAT

freeze-dryer CIP test
Freeze-dryer CIP test

Separator and CIP-station
Separator and CIP-station

On the 5th day of FAT the following tests were finished:
– ice condenser capacity and defrosting test for the freeze-dryer (it lasts 24 hours)
– digital/analog i/o functional test (separator)

Condenser capacity test
Condenser capacity test

Shelves temperature check
Shelves temperature check

Separator control system C-BIO2
Separator control system C-BIO2

From 30 April to 1 May we did leakage test, SIP test and control acceptance test for the separator and finished FAT on 1 May.

03 May 2018